This website will present pictures and discussion of how I installed the
Eggenfellner - Subaru H6 engine in my RV-7A
home
H6 Engine
coolant
ECM
fuel system
heater
muffler
prop
Cowl
Nose Gear
Parking Brake
Ballast
Instrument
Aft Batteries
Cowl
   
These pictures show the Camlock fasteners on the top cowl and on the sides. The side Camlock suports are stainless steal
If you look closely you can see the slot filler ahead of the nose strut fairing. The slot filler is a door with a piano hinge at the front so that it hinges out of the way when removing or installing the lower cowl.

 


These pictures show the fairing around the nose gear and the cowl exhaust area

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Cowl Inlet/Outlet Area Calculation:

Inlet Area – 2 X (7.5” X 3.375”) = 50.625 square inches
Oil Cooler Inlet Area – 5” X 6.375” = 31.875 square inches
Total Inlet Area 50.625 + 31.875 = 82.5 square inches

Outlet Area – 4” X 14” = 56 square inches
Less exhaust pipe area- 2 X 3.315 = 6.63 square inches
Total Outlet Area – 56” – 6.63” = 49.37 square inches

Inlet to Outlet Area Ratio = 1.22. Outlet area should be 100.65.
Outlet Area is under sized by 51.28 square inches

Need 2 Outlets, which should be at least 25.64 square inches each, or 5” X 5.128”

The opening is designed with a 2”curved radius to smoothly exhaust the cowl air. The deflector has a 20 deg angle down from the bottom of the cowl to help evacuate the air. This angle could be adjustable as a cowl flap arrangement if needed.

LOWER COWL CUT OUT  
The Vents are made by cutting two holes in lower cowl just outside of the center lower drop down area. These holes are approximately 5” X 5”. Cut the sides and across the front. Don’t cut the rear. The cutout area is scored so that the cutout area can be bent upward to form a curved ramp. Add side support areas and fiberglass in place.
DEFLECTOR  
The Deflector helps pull the air out through the vents. Make a pattern and then cut out of .025 aluminum sheet to form these deflectors.
COWL VENT  
From the inside of the cowl the Vents will look like the picture on the left after glassing the sides of the vents and the deflectors in place.
RIGHT COWL VENT  
This picture shows the right cowl vent and the deflector. I made the deflector longer so that it could be bent to shape, or cut off, as needed.
FRONT VEIW OF LOWER COWL  
This view shows the lower cowl area from the front. The deflectors extend below the cowl

These vents reduce the temperature on all the liquids (Oil, Coolant, and Gearbox) in both climb and during cruise as much as 20 degrees.

The results are a decrease in all temperatures. There doesn’t appear to be negatively affected on speeds and maybe a little gain.

Another builder made his cowl vents by cutting “H” patterns in the lower cowl. Then striped the inside fiberglass leaving honeycomb. He then curved the rear portion of the H up and the front portion downward. When the proper curve was set, he fiber glassed both surfaces in place. Then he installed side supports to hold everything rigid. The end result is similar but easier to build and ends up with a nice clean look.

If you need more cooling you could cut out the deflectors farther forward to make a longer and adjustable cowl flap. This cowl flap could be closed in the winter months or open farther for more cooling in the summer.



Any comments or question my directed to me
Tom Moore
96449 Shorewood Terrace
Brookings, OR. 97415
Ph (541) 412-8082

e-mail: thomasmoore@charter.net