Cowl
Inlet/Outlet Area Calculation:
Inlet Area – 2 X (7.5” X 3.375”) = 50.625
square inches
Oil Cooler Inlet Area – 5” X 6.375” = 31.875
square inches
Total Inlet Area 50.625 + 31.875 = 82.5 square inches
Outlet
Area – 4” X 14” = 56 square inches
Less exhaust pipe area- 2 X 3.315 = 6.63 square inches
Total Outlet Area – 56” – 6.63” =
49.37 square inches
Inlet
to Outlet Area Ratio = 1.22. Outlet area should be 100.65.
Outlet Area is under sized by 51.28 square inches
Need
2 Outlets, which should be at least 25.64 square inches each,
or 5” X 5.128”
The opening
is designed with a 2”curved radius to smoothly exhaust
the cowl air. The deflector has a 20 deg angle down from the
bottom of the cowl to help evacuate the air. This angle could
be adjustable as a cowl flap arrangement if needed.
| LOWER
COWL CUT OUT |
|
 |
The
Vents are made by cutting two holes in lower cowl just
outside of the center lower drop down area. These holes
are approximately 5” X 5”. Cut the sides and
across the front. Don’t cut the rear. The cutout
area is scored so that the cutout area can be bent upward
to form a curved ramp. Add side support areas and fiberglass
in place. |
| DEFLECTOR |
|
 |
The
Deflector helps pull the air out through the vents. Make
a pattern and then cut out of .025 aluminum sheet to form
these deflectors. |
| COWL
VENT |
|
 |
From
the inside of the cowl the Vents will look like the picture
on the left after glassing the sides of the vents and
the deflectors in place. |
| RIGHT
COWL VENT |
|
 |
This
picture shows the right cowl vent and the deflector. I
made the deflector longer so that it could be bent to
shape, or cut off, as needed. |
| FRONT
VEIW OF LOWER COWL |
|
 |
This
view shows the lower cowl area from the front. The deflectors
extend below the cowl |
These
vents reduce the temperature on all the liquids (Oil, Coolant,
and Gearbox) in both climb and during cruise as much as 20
degrees.
The results
are a decrease in all temperatures. There doesn’t appear
to be negatively affected on speeds and maybe a little gain.
Another builder made his cowl vents by cutting “H”
patterns in the lower cowl. Then striped the inside fiberglass
leaving honeycomb. He then curved the rear portion of the
H up and the front portion downward. When the proper curve
was set, he fiber glassed both surfaces in place. Then he
installed side supports to hold everything rigid. The end
result is similar but easier to build and ends up with a nice
clean look.
If you
need more cooling you could cut out the deflectors farther
forward to make a longer and adjustable cowl flap. This cowl
flap could be closed in the winter months or open farther
for more cooling in the summer.
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